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Induction Machines - 3. Description of the Panel

Section Content

The simulator panel provides the test bench’s interactive interface, which includes access to settings, measurement device display and protection system status.
It allows users to manually control the bench, to start it and to regulate group speed by manipulating power, connecting various devices to the induction machine rotor, decoupling machine shafts to block the rotor or to reset the protection system in the event of a fault.
This section provides the complete reference for features located on the simulator panel.

3.1 Startup Panel

The main panel is shown in Fig. 3 at simulator startup.
Default setting values shown in Fig. 3 are applied, and control switches are grey, which means disabled.
Machines are stopped, all power output voltages are at 0 V.
The simulator is functioning, and the test bench can be used according to user needs, while maintaining the safe settings and making sure not to trip the protection system.

Figure 3: Panel at simulator startup

Observe, from left to right, in Fig 3, how the various settings and measurement display options are grouped according to the virtual test bench components, as described in Section 2:

  • DC machine: power settings, measurement display and protection status (fuses).
  • Shaft: for the detachable mechanical coupling of the shaft that connects the machines, displays torque and speed data.
  • Asynchronous Machine: electrical panel with fields to modify values, switches to control rotor winding connections and a rotary switch to modify external rotor resistances, measurement and protection (fuse) status displays.
  • Stator connections: command switches to activate or deactivate the induction machine’s stator connection with several devices.
  • AC Grid/Inverter/Measurement Resistors: three tabs that provide access to connect external devices to the induction machine’s stator (see Section 3.3).
    AC Grid provides controls for an autotransformer connected to an infinite bus; Inverter provides controls for a battery powered, variable voltage and frequency PWM inverter, and Measurement Resistors provides measurements for the stator windings resistances.
  • Protections: protection system control panel allows users to simulate a fuse reset (Reset) in the event of a fault.

Blowing one fuse can cause machines to stop according to the dynamics of turning parts caused by inertia and friction.
Just like with a real test bench, the user must determine the causes of the fault before restoring power and resetting switches to ensure safe restart.
Failure to do so will result in triggering the protection system again, as would happen with a real test bench!

The tabs in the bottom panel of the screen of Fig.3 display the oscilloscopes connected to the bench, as described in Section 3.4.

3.2 Tables for Parameters Setup and Control Switches


Parameter setting

Default value

Variation range

SC1: Va DC Machine armature (Volt)

0

[0 ; 500] V

SC2: Vf DC Machine field (Volt)

0

[0 ; 500] V

SC3: Vdc external supply (Volt)

0

[0 ; 50] V

SA1: Autotransformer (Volt)

0

[0 ; 500] V

fs (Hz) AC grid frequency

60 Hz

[1 ; 100] Hz

Resistor value (Ω)

1.5 Ω

1.5 ; 2.5 Ω

Inverter frequency (Hz)

0

[1 ; 90] Hz

Table 3: User accessible setup parameters


Users can make precise adjustments using the controls to the right of the field.

FUNCTION

Icon

Description

Command Switches

K1: AC Grid

The grid is not connected to the induction machine's stator.
Switch (K1) is open.

The grid is connected to the induction machine's stator.
Switch (K1) is closed

K2: Inverter 

The inverter is not connected to the induction machine's stator.
Switch (K2) is open.

The inverter is connected to the induction machine's stator.
Switch (K2) is closed.

K3: Measurement Resistors

The DC voltage source SC3 is not connected to the machine's stator.
Switch (K3) is open.

The DC voltage source SC3 is connected to the induction machine's stator. Switch (K3) is closed.

K4: Open Rotor

The induction machine's windings are short-circuited.
Switch (K4) is closed.

The synchronous machine's rotor windings are in open circuit.
Switch (K4) is open.

K5: Rotor Resistor

There is no external resistor connected to the induction machine's rotor.
Switch (K5) is open.

External resistor, adjustable via dial on the induction machine's panel, are serially connected to the induction machine's rotor. Switch (K5) is closed.

K6: Decouple Shafts

The shaft of the induction machine is driven by the shaft of the DC machine

The shaft of the induction machine is decoupled from the shaft of the DC machine

K7: Phase inversion

The AC grid's phase sequence is positive.

The AC grid's phase sequence is negative (reverse).

K8: Reset

Reset push-button is inactive.

Reset push-button is active and simulates a fuse replacement after a fault.

K10: Trig-Stator

Waveforms are not triggered, and signals are moving. The Oscilloscope1 group trigger is disabled.

Waveforms are triggered. The stator voltage is acting as the reference signal.

K11: Trig-Rotor

Waveforms are not triggered, and signals are moving. The Oscilloscope1 group trigger is disabled.

Waveforms are triggered. The rotor voltage Is acting as the reference signal.

Fuses

LED indicators

Fia

Fia

The DC machine's armature fuse is blown.

The DC machine's armature fuse is intact.

Fif

Fif

The DC machine's field fuse is blown.

The DC machine's field fuse is intact.

Fi1

Fi1

The induction machine's stator phase 1 fuse is blown.

The induction machine's stator phase 1 fuse is intact.

Fi2

Fi2

The induction machine's stator phase 2 fuse is blown.

The induction machine's stator phase 2 fuse is intact.

Fi3

Fi3

The induction machine's stator phase 3 fuse is blown.

The induction machine's stator phase 3 fuse is intact.

Table 4: Command switches and LED fuse status indicators

3.3 Tabs Description

The simulator interface, shown in Fig.3 contains several additional tabs selectable by the user:

  • Electrical panel for devices that can be connected to the induction machine's stator: “AC Grid”, “Inverter” and “Measurement Resistors”. The user can select devices according to the desired test.
  • “Help" tab: in the upper left Section of the interface, the "Help" tab contains information of the basic tests and their associated wiring diagrams.

3.4 Measurement Device Display and Oscilloscope Waveforms

Device display modules shown in the main screen of the virtual simulator are shown in Fig.3. The sign convention by devise is also provided.

Sections

Display

Label

Displays Content

DC Machine

Display1

Va

Voltage at machine armature terminals.

Display2

Ia

Current in the armature (positive for operation in a generator rotating in N positive direction).
The power label convention Va. Ia is generator-type: Va. Ia is positive in generator operation and negative in motor operation.

Display3

Vf

Voltage at field terminal.

Display4

If

Current in the field.

Shaft

Display1

N

Drive rotation speed [rpm] (according to convention N is positive when the phase voltage sequences applied to the induction motor stator is direct)

Display2

Tu

DC machine resistive torque (according to convention, it is positive when operating in a generator rotating in N positive direction).

Asynchronous Machine

Display1

Us

RMS line-line voltage at stator terminals.

Display2

Is

RMS line current in stator.

Display5

P

Induction machine active power. The sign convention is receptor-type: P is positive in motor mode operation.

Display6

Q

Induction machine reactive power. The sign convention is receptor-type: Q is positive if it is absorbed by the induction machine.

AC Grid

Display1

U

RMS line-line voltage at the autotransformer’s SA1 output.

Display2

I

RMS line current at the autotransformer’s SA1 output.

Inverter

Display1

Vs/fs

Ratio between Vs/fs and [V/Hz].

Display2

Ibat

Mean current supplied by the battery to the inverter [A]. According to convention, it is positive when the inverter supplies active power to the induction motor.

Measurement Resistors

Display1

Udc

DC current between two induction machine stator terminals to measure resistances.

Display2

Idc

DC current flowing through the stator during resistance measurement.

Table 5: Display modules for measurement devices and sign convention for parameters displayed

All physical measurements listed in Table 5 are represented in test setup schematics.

Waveforms for electrical and mechanical signals displayed on the oscilloscopes are listed in Table 6.
Each oscilloscope allows users to view one or two signals.
Voltage and/or current range settings and time settings are also provided in this table.

Tabs

Oscilloscopes

Waveforms displayed

Oscilloscope 1

Oscilloscope 1

Induction machine stator line-line voltages [Us].

Induction machine rotor line-line voltages [Ur].

Oscilloscope 2

Induction machine stator currents [Is].

Y axis scale 1

Oscilloscope1 voltage range settings.

Y axis scale 2

Oscilloscope2 current range settings.

Y axis offset 1

Oscilloscope1 zero calibration

Table 6: Waveforms displayed and oscilloscope settings

While both oscilloscopes may display the same signal, they are not used to view the same phenomena.

Using exercise 1 as an example:

To test shifting transformer performance, the rotor voltage must be synchronized to the stator voltage frequency.
This test is displayed when Trig-Stator is activated.
On the other hand, to test frequency converter performance, the rotor voltage must be synchronized to its own frequency.
This test is displayed when Trig-Rotor is activated.

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