V2.20 Kintex-7 325T - eHS x64 - PMSM SH - IM - IO Config1

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V2.20 Kintex-7 325T - eHS x64 - PMSM SH - IM - IO Config1

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Legend

SPS WORKFLOW

Introduction

This firmware includes:

  • One eHS x64 Gen4 Solver

  • One Dual Permanent Magnet Synchronous Machines (PMSM-SH) model

  • Two Asynchronous Induction Machine (IM) models

  • One Analog Output Mapping and Rescaling (AOMR) module

  • One Analog Input Differential Rescaling (AIR) module

  • One Resolver and Encoder module



LoadIn/DataIn/DataOut mapping



LoadIn

DataIn

DataOut

1

Config eHS

Inputs eHS

eHS Averaged

2

Scenario / Rst eHS = Status

TSDO 1 - eHS 0 to 7

eHS DownSample

3



TSDO 2 - eHS 8 to 15

Analog In 2A - 0 to 7

4

eHS PWM -  0 to 7

TSDO 3 - eHS 16 to 23

Analog In 2A - 8 to 15

5

eHS PWM -  8 to 15

TSDO 4 - eHS 24 to 31

Digital In 1A - 0 to 7

6

eHS PWM -  16 to 23

TSDO 5 - eHS 32 to 39

Digital In 1A - 8 to 15

7

eHS PWM -  24 to 31

TSDO 6 - eHS 40 to 47

Digital In 1A - 16 to 23

8

Config PMSM SH 1/2

TSDO 7 - eHS 48 to 55

Digital In 1A - 24 to 31

9

Config IM 1

TSDO 8 - eHS 56 to 63

PMSM SH 1/2

10

Config IM 2

TSDO 9 - eHS 64 to 71

IM 1

11





IM 2

12

Config AOMR





13

PWM 1B -  24 to 31



Resolver/Encoder 1/2

14

PWM 1B -  16 to 23



Encoder 1/2 Input on RS422

15

PWM 1B -  8 to 15

PMSM SH 1/2

PQ Estimation

16

PWM 1B -  0 to 7

IM1



17

Config eHS to Machines Mapping

IM1 Mtx



18

Config MechMux

IM2



19

Config Resolver/Encoder 1/2 Offset

IM2 Mtx



20

Config Resolver/Encoder 1/2





21

Config Resolver/Encoder 1/2 PhaseShift

AOMR/Analog Out 2B - 0 to 7



22

Config Encoder 1/2 Input on RS422

Digital Out 1B - SDO 24 to 31



23



Digital Out 1B - SDO 16 to 23



24



Digital Out 1B - SDO 8 to 15



25



Digital Out 1B - SDO 0 to 7



26

Config Encoder 1/2 Output on RS422

LEDs



27

Config AIR

Analog Out 2B - 8 to 15



28



eHS SWG



29



Encoder 1/2 Output on RS422



System Overview



Extensive I/O compatibility (Polymorphism)

Listed cards are compatible at the same location

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Expansion Mezzanine

Compatible Mezzanine Modules

OP5969-1 DIN/DOUT RS422 5V

OP5969-2 DIN/DOUT FIBER OPTIC



eHS solver

SPS WORKFLOW SPECIFIC

Connectivity

SPS WORKFLOW SPECIFIC

Source Type

Source Index

Source Name

Details

Source Type

Source Index

Source Name

Details

Input


0

CPU Input



1

eHS Analog In

Slot 2A - Ch00-15

2

PMSM SH 1/2

PMSM1 Ia/PMSM1 Ib

PMSM2 Ia/PMSM2 Ib

3

Sine Wave Generator



4

Induction Machine 1/2

IM1 Stator Ia/IM1 Stator Ib/IM1 Rotor Ia/IM1 Rotor Ib

IM2 Stator Ia/IM2 Stator Ib/IM2 Rotor Ia/IM2 Rotor Ib

Gate

0

CPU Gating Signal



1

PWM



2

Digital Input

Slot 1A - Ch00-31

SPS WORKFLOW SPECIFIC

To contextualize the Input and Gate Configuration table with this firmware configuration, the eHS firmware config tab must be configured with the following custom input source enumeration:

{'CPU Model',0,64;'Sine Wave Generator',3,32;'PMSM',2,4;'IM',4,8}

And this custom gate sources enumeration:

{'CPU Model',0,72;'Digital Inputs',2,32;'PWM',1,32}

Permanent Magnet Synchronous Machine (PMSM - SH) models

SPS WORKFLOW SPECIFIC

A total of two PMSM (SH) are available and are configured using the Dual PMSM SH block in the CPU model. The following communication ports need to be configured.

SPS Workflow - Dual PMSM Motors SH

Communication port configuration for the Dual PMSM (SH) block

      

Dual PMSM Motors SH 1

Machine Label

PMSM 1

PMSM 2

Data In Port Number

15

Load In Port Number

8

Data Out Port Number

9


Induction Machine (IM) model

SPS WORKFLOW SPECIFIC

One IM is available and configured using the Induction Machine block in the CPU model. The following communication ports need to be configured.

SPS Workflow - Induction Machine

Communication port configuration for the Induction Machine (IM) block



IM 1

IM 2



IM 1

IM 2

Data In Port Number

16

18

Data In Mtx Port Number

17

19

Load In Port Number

9

10

Data Out Port Number

10

11


Resolver and Encoder Outputs

SPS WORKFLOW SPECIFIC

There are resolver/encoder outputs that can be assigned to any of the motors. Resolver excitation can be configured either as internal or external.

The cpuhilsensors_lib/DualAngleSensors_wfaults Simulink block in the figure below is used for configuration of the Resolver/Encoder Out feature. Please refer to the block help and the User Guide for eHS & Machine package for further information.

SPS Workflow - Resolver/Encoder out configuration block

The mapping of the Resolver/Encoder out is achieved with the mapping block below. A total of 5 machine angles can be mapped to any of the 2 Resolvers/Encoders. Follows the correct configuration of the CPU block.

SPS Workflow - Resolver/Encoder mapping block


SPS Workflow - Resolver/Encoder mapping block configuration

Communication port configuration for the Resolver and Encoder block



Resolver/Encoder 1/2



Resolver/Encoder 1/2

Load In Port Number

20

Offset Load In Port Number

19

PhaseShift Load In Port Number

21

Data Out Port Number

13

Connectivity (Input)

The signals received could be used as external carrier for machine resolver module. 
Analog In - Slot 2A - Ch00-01

Communication port configuration for the Resolver and Encoder Mapping block



Resolver/Encoder 1/2



Resolver/Encoder 1/2

Load In Port Number

18


Analog Output Mapping and Rescaling module (AOMR)

AUTOMATIC AND NOT VISIBLE IN SCHEMATIC EDITOR WORKFLOW

There is one AOMR block allowing to configure all 32 analog outputs.

AOMR Master Subsystem (SM) block

Communication port configuration for the Analog Output Mapping and Rescaling (AOMR) block



AOMR - Slot 2B



AOMR - Slot 2B

Version

V1

Data In Port Number

21

Load In Port Number

12

AOMR Output

Index 

Signal Source

Index 

Signal Source

0

Resolver 1 Sine

1

Resolver 1 Cosine

2

Resolver 2 Sine

3

Resolver 2 Cosine

4 .. 47

Not Used

48 .. 127

User Defined

128 .. 191

eHS Y01 to Y64


Analog Input Differential Rescaling module (AIR)

AUTOMATIC AND NOT VISIBLE IN SCHEMATIC EDITOR WORKFLOW

AIR block configures analog inputs for eHS.

AIR block

Communication port configuration for the Analog Input Differential Rescaling (AIR) block



AIR - Slot 2A



AIR - Slot 2A

Channels

Ch00-15

Load In Port Number

27


Communication port configuration for the Analog Input (AI) block



Slot 2A 



Slot 2A 

Channels

Ch00-07

Ch08-15

Data Out Port Number

3

4

Connector Pin Assignment

Please refer to your hardware documentation

Hardware Pin assignment




Communication port configuration for the Analog Output (AO) block



Slot 2B



Slot 2B

Channels

Ch00-07

Ch08-15

Data Out Port Number

21

27

Connector Pin Assignment

Please refer to your hardware documentation

Hardware Pin assignment




Communication port configuration for the Digital Input (DI) block



Slot 1A 



Slot 1A 

Channels

Ch00-07

Ch08-15

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