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V2.12 Kintex-7 325T - eHS x64 - PMSM SH - IM - IO Config1

Owned by Fabien Ducat
Aug 14, 2023

OPAL-RT TECHNOLOGIES
1751 Richardson suite 1060, Montréal QC Canada H3K 1G6
www.opal-rt.com

© 2023 OPAL-RT TECHNOLOGIES All rights reserved

Legend

SPS WORKFLOW

Introduction 

This firmware includes:

  • One eHS x64 Gen4 Solver
  • One Dual Permanent Magnet Synchronous Machines (PMSM-SH) model
  • Two Asynchronous Induction Machine (IM) models
  • One Analog Output Mapping and Rescaling (AOMR) module
  • One Analog Input Differential Rescaling (AIR) module
  • One Resolver and Encoder module


LoadIn/DataIn/DataOut mapping


LoadIn

DataIn

DataOut

1

Config eHS

Inputs eHS

eHS Averaged

2

Scenario / Rst eHS = Status

TSDO 1 - eHS 0 to 7

eHS DownSample

3


TSDO 2 - eHS 8 to 15

Analog In 2A - 0 to 7

4

eHS PWM -  0 to 7

TSDO 3 - eHS 16 to 23

Analog In 2A - 8 to 15

5

eHS PWM -  8 to 15

TSDO 4 - eHS 24 to 31

Digital In 1A - 0 to 7

6

eHS PWM -  16 to 23

TSDO 5 - eHS 32 to 39

Digital In 1A - 8 to 15

7

eHS PWM -  24 to 31

TSDO 6 - eHS 40 to 47

Digital In 1A - 16 to 23

8

Config PMSM SH 1/2

TSDO 7 - eHS 48 to 55

Digital In 1A - 24 to 31

9

Config IM 1

TSDO 8 - eHS 56 to 63

PMSM SH 1/2

10

Config IM 2

TSDO 9 - eHS 64 to 71

IM 1

11



IM 2

12

Config AOMR



13

PWM 1B -  24 to 31


Resolver/Encoder 1/2

14

PWM 1B -  16 to 23


Encoder 1/2 Input on RS422

15

PWM 1B -  8 to 15

PMSM SH 1/2

PQ Estimation

16

PWM 1B -  0 to 7

IM1


17

Config eHS to Machines Mapping

IM1 Mtx


18

Config MechMux

IM2


19

Config Resolver/Encoder 1/2 Offset

IM2 Mtx


20

Config Resolver/Encoder 1/2



21

Config Resolver/Encoder 1/2 PhaseShift

AOMR/Analog Out 2B - 0 to 7


22

Config Encoder 1/2 Input on RS422

Digital Out 1B - SDO 24 to 31


23


Digital Out 1B - SDO 16 to 23


24


Digital Out 1B - SDO 8 to 15


25


Digital Out 1B - SDO 0 to 7


26

Config Encoder 1/2 Output on RS422

LEDs


27

Config AIR

Analog Out 2B - 8 to 15


28


eHS SWG


29
Encoder 1/2 Output on RS422

System Overview


Extensive I/O compatibility (Polymorphism)

Listed cards are compatible at the same location


Digital In Mezzanine

Compatible Mezzanine Modules

OP5353 32 Din

OP5351 32 Din TTL

OP5357 32 Din LVDS

OP5358-3 32 Din RS-422

OP5358-5 32 Din RS-422


Digital Out Mezzanine

Compatible Mezzanine Modules

OP5360-1 32 Dout

OP5360-2 32 Dout

OP5360-3 32 Dout

OP5352 32 Dout TTL

OP5359 32 Dout

OP5354 32 Dout

OP5355 32 Dout LVDS

OP5356-3 32 Dout RS422

OP5356-5 32 Dout RS422


Analog In Mezzanine

Compatible Mezzanine Modules

OP5340-1 16 Ain

OP5340-2 16 Ain 


Analog Out Mezzanine

Compatible Mezzanine Modules

OP5330-3 16 Aout

OP5330-1 16 Aout

Expansion Mezzanine

Compatible Mezzanine Modules

OP5969-1 DIN/DOUT RS422 5V

OP5969-2 DIN/DOUT FIBER OPTIC


eHS solver

SPS WORKFLOW SPECIFIC

Connectivity

SPS WORKFLOW SPECIFIC

Source TypeSource IndexSource NameDetails
Input

0CPU Input
1eHS Analog InSlot 2A - Ch00-15
2PMSM SH 1/2PMSM1 Ia/PMSM1 Ib
PMSM2 Ia/PMSM2 Ib
3Sine Wave Generator
4Induction Machine 1/2IM1 Stator Ia/IM1 Stator Ib/IM1 Rotor Ia/IM1 Rotor Ib
IM2 Stator Ia/IM2 Stator Ib/IM2 Rotor Ia/IM2 Rotor Ib
Gate0CPU Gating Signal
1PWM
2Digital InputSlot 1A - Ch00-31

SPS WORKFLOW SPECIFIC

To contextualize the Input and Gate Configuration table with this firmware configuration, the eHS firmware config tab must be configured with the following custom input source enumeration:

{'CPU Model',0,64;'Sine Wave Generator',3,32;'PMSM',2,4;'IM',4,8}

And this custom gate sources enumeration:

{'CPU Model',0,72;'Digital Inputs',2,32;'PWM',1,32}

Permanent Magnet Synchronous Machine (PMSM - SH) models

SPS WORKFLOW SPECIFIC

A total of two PMSM (SH) are available and are configured using the Dual PMSM SH block in the CPU model. The following communication ports need to be configured.

SPS Workflow - Dual PMSM Motors SH

Communication port configuration for the Dual PMSM (SH) block

      

Dual PMSM Motors SH 1

Machine Label

PMSM 1

PMSM 2

Data In Port Number

15

Load In Port Number

8

Data Out Port Number

9

Induction Machine (IM) model

SPS WORKFLOW SPECIFIC

One IM is available and configured using the Induction Machine block in the CPU model. The following communication ports need to be configured.

SPS Workflow - Induction Machine

Communication port configuration for the Induction Machine (IM) block


IM 1IM 2
Data In Port Number1618
Data In Mtx Port Number1719
Load In Port Number910
Data Out Port Number1011

Resolver and Encoder Outputs

SPS WORKFLOW SPECIFIC

There are resolver/encoder outputs that can be assigned to any of the motors. Resolver excitation can be configured either as internal or external.

The cpuhilsensors_lib/DualAngleSensors_wfaults Simulink block in the figure below is used for configuration of the Resolver/Encoder Out feature. Please refer to the block help and the User Guide for eHS & Machine package for further information.

SPS Workflow - Resolver/Encoder out configuration block

The mapping of the Resolver/Encoder out is achieved with the mapping block below. A total of 5 machine angles can be mapped to any of the 2 Resolvers/Encoders. Follows the correct configuration of the CPU block.

SPS Workflow - Resolver/Encoder mapping block


SPS Workflow - Resolver/Encoder mapping block configuration

Communication port configuration for the Resolver and Encoder block


Resolver/Encoder 1/2
Load In Port Number20
Offset Load In Port Number19
PhaseShift Load In Port Number21
Data Out Port Number13

Connectivity (Input)

The signals received could be used as external carrier for machine resolver module. 
Analog In - Slot 2A - Ch00-01

Communication port configuration for the Resolver and Encoder Mapping block


Resolver/Encoder 1/2
Load In Port Number18

Analog Output Mapping and Rescaling module (AOMR)

AUTOMATIC AND NOT VISIBLE IN SCHEMATIC EDITOR WORKFLOW

There is one AOMR block allowing to configure all 32 analog outputs.

AOMR Master Subsystem (SM) block

Communication port configuration for the Analog Output Mapping and Rescaling (AOMR) block


AOMR - Slot 2B

VersionV1
Data In Port Number21
Load In Port Number12

AOMR Output

Index 

Signal Source

0Resolver 1 Sine
1Resolver 1 Cosine
2Resolver 2 Sine
3Resolver 2 Cosine
4 .. 47Not Used
48 .. 127User Defined
128 .. 191eHS Y01 to Y64

Analog Input Differential Rescaling module (AIR)

AUTOMATIC AND NOT VISIBLE IN SCHEMATIC EDITOR WORKFLOW

AIR block configures analog inputs for eHS.

AIR block

Communication port configuration for the Analog Input Differential Rescaling (AIR) block


AIR - Slot 2A

ChannelsCh00-15
Load In Port Number27

Analog In module (AI)

AI block reads signals from analog input channels on the simulator. 

SPS Workflow - AI block



Communication port configuration for the Analog Input (AI) block


Slot 2A 

ChannelsCh00-07Ch08-15
Data Out Port Number34

Connector Pin Assignment

Please refer to your hardware documentation

Hardware Pin assignment


Analog Out module (AO)

AO block configures analog output channels on the simulator. 

SPS Workflow - AO block


Communication port configuration for the Analog Output (AO) block


Slot 2B

ChannelsCh00-07Ch08-15
Data Out Port Number2127

Connector Pin Assignment

Please refer to your hardware documentation

Hardware Pin assignment


Digital In module (DI)

DI block reads signals from digital input channels on the simulator. It could be static, TSDI or PWMIn.

SPS Workflow - DI block

Communication port configuration for the Digital Input (DI) block


Slot 1A 

ChannelsCh00-07Ch08-15Ch16-23Ch24-31
Data Out Port Number5678

Connector Pin Assignment

Please refer to your hardware documentation

Hardware Pin assignment

Digital Out module (DO)

DO block configures digital output channels on the simulator. It could be static, TSDO or PWMOut.

SPS Workflow - DO block

Communication port configuration for the Digital Output (DO) block


Slot 1B 

ChannelsCh00-07Ch08-15Ch16-23Ch24-31
Data In Port Number25242322
Load In Port Number16151413

Connector Pin Assignment

Please refer to your hardware documentation

Hardware Pin assignment


Encoder Input module (ENC IN)

Encoder Input block reads signals from specific input channels on the simulator.

SPS Workflow - Encoder Input block

Communication port configuration for the Encoder Intput (ENC IN) block


Slot 3A - RS422 

Nb of Encoder Signals2
Load In Port Number22
Data Out Port Number14

Connector Pin Assignment

Please refer to your hardware documentation

Hardware Pin assignment


Encoder Output module (ENC OUT)

Encoder Output block configures specific output channels on the simulator.

SPS Workflow - Encoder Output block

Communication port configuration for the Encoder Output (ENC OUT) block


Slot 3B - RS422 

Nb of Encoder Signals2
Data In Port Number29
Load In Port Number26

Connector Pin Assignment

Please refer to your hardware documentation

Hardware Pin assignment

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