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V2.20 Kintex-7 325T - eHS x64 - PMSM - IM - IO Config2

Owned by Fabien Ducat
Nov 11, 2024
4 min read

OPAL-RT TECHNOLOGIES
1751 Richardson suite 1060, Montréal QC Canada H3K 1G6
www.opal-rt.com

© 2023 OPAL-RT TECHNOLOGIES All rights reserved

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SPS WORKFLOW SCHEMATIC EDITOR WORKFLOWSCHEMATIC EDITOR WORKFLOW WITH SFUNCTION

Introduction

This firmware includes:

  • One eHS x64 Gen4 Solver

  • One Dual Permanent Magnet Synchronous Machines (PMSM-VDQ) model

  • One Quad Generic Machines (GM) model

  • One Analog Output Mapping and Rescaling (AOMR) module

  • One Analog Input Differential Rescaling (AIR) module

  • One Thermal Losses (TL) module

  • One Saturable Transformer (satXFO) module


LoadIn/DataIn/DataOut mapping


LoadIn

DataIn

DataOut

1

Config eHS

Inputs eHS

eHS Averaged

2

Scenario / Rst eHS = Status

TSDO 1 - eHS 0 to 7

eHS DownSample

3


TSDO 2 - eHS 8 to 15

Digital In 1A - 0 to 7

4

PWM 1A - 0 to 7

TSDO 3 - eHS 16 to 23

Digital In 1A - 8 to 15

5

PWM 1A - 8 to 15

TSDO 4 - eHS 24 to 31

Digital In 1A - 16 to 23

6

PWM 1A - 16 to 23

TSDO 5 - eHS 32 to 39

Digital In 1A - 24 to 31

7

PWM 1A - 24 to 31

TSDO 6 - eHS 40 to 47

Analog In 2A - 0 to 7

8


TSDO 7 - eHS 48 to 55

Analog In 2A - 8 to 15

9


TSDO 8 - eHS 56 to 63

PMSM VDQ 1/2

10


TSDO 9 - eHS 64 to 71

Encoder Input on RS422

11


Digital Out 1A - SDO 0 to 7

Quad Generic Machine

12

Config AOMR

Digital Out 1A - SDO 8 to 15

Encoder Input on Digital In 1A

13

eHS PWM 1 - eHS 0 to 7

Digital Out 1A - SDO 16 to 23

Thermal Losses

14

eHS PWM 2 - eHS 8 to 15

Digital Out 1A - SDO 24 to 31

RMS and Power calculation

15

eHS PWM 3 - eHS 16 to 23



16

eHS PWM 4 - eHS 24 to 31



17

Config AIR



18

Config PMSM VDQ1/2



19

Config Encoder Input on RS422

AOMR/Analog Out 1B -  0 to 7


20

Config Quad Generic Machine

Analog Out 1B -  8 to 15


21

Config Encoder Input on Digital In 1A

Analog Out 2B -  0 to 7


22

Config Thermal Losses

Analog Out 2B -  8 to 15


23

Config Encoder Output on RS422

eHS PWM 1 -  0 to 7


24

SFP

eHS PWM 2 -  8 to 15


25

Lookup Table Config

eHS PWM 3 -  16 to 23


26

RMS and Power calculation

eHS PWM 4 -  24 to 31


27


eHS SWG


28


PMSM VDQ 1/2


29


Quad Generic Machine


30


Thermal Losses


31


Encoder Output on RS422


32


LEDs


33


SFP


34
Lookup Table Config

System Overview


Extensive I/O compatibility (Polymorphism)

Listed cards are compatible at the same location

Digital In/Out Mezzanine

Compatible Mezzanine Modules

OP5369


Analog Out Mezzanine

Compatible Mezzanine Modules

OP5330-3 16 Aout

OP5330-1 16 Aout


Analog In Mezzanine

Compatible Mezzanine Modules

OP5340-1 16 Ain

OP5340-2 16 Ain 

Expansion Mezzanine

Compatible Mezzanine Modules

OP5969-1 DIN/DOUT RS422 5V

OP5969-2 DIN/DOUT FIBER OPTIC

eHS solver

SPS WORKFLOW SPECIFIC

Connectivity

SPS WORKFLOW SPECIFIC

Source Type

Source Index

Source Name

Details

Input

0

CPU Input


1

eHS Analog In

Slot 2A - Ch00-15

2

PMSM VDQ 1/2

PMSM1 Ia/PMSM1 Ib

PMSM2 Ia/PMSM2 Ib

3

Sine Wave Generator


4

Quad Generic Machine

IM1 Stator Ia/IM1 Stator Ib/IM1 Rotor Ia/IM1 Rotor Ib

IM2 Stator Ia/IM2 Stator Ib/IM2 Rotor Ia/IM2 Rotor Ib

IM3 Stator Ia/IM3 Stator Ib/IM3 Rotor Ia/IM3 Rotor Ib

IM4 Stator Ia/IM4 Stator Ib/IM4 Rotor Ia/IM4 Rotor Ib

5

Data Stream from SFP #00


Gate

0

CPU Gating Signal


1

PWM


2

Digital Input

Slot 1A - Ch00-31

SPS WORKFLOW SPECIFIC

To contextualize the Input and Gate Configuration table with this firmware configuration, the eHS firmware config tab must be configured with the following custom input source enumeration:

{'CPU Model',0,64;'Sine Wave Generator',3,32;'PMSM',2,4;'IM',4,16}

And this custom gate sources enumeration:

{'CPU Model',0,72;'Digital Inputs',2,32;'PWM',1,32}

Permanent Magnet Synchronous Machine models (PMSM VDQ)

A total of two PMSM motors are available and configured using the Permanent Magent Synchronous Machine. The machine type could be Constant DQ, Variable DQ or BLDC. 


Schematic Editor Workflow - PMSM (VDQ - BLDC) block

SPS Workflow - PMSM (VDQ - BLDC) block

SPS WORKFLOW SPECIFIC

Communication port configuration for the Dual PMSM (VDQ) block

      

Dual PMSM Motors VDQ

Machine Label

PMSM 1

PMSM 2

Data In Port Number

28

Load In Port Number

18

Data Out Port Number

9

Connectivity (Input)

The signals received could be used as external carrier for machine resolver module. 
Analog In - Slot 2A - Ch00-01

Encoder Output

Encoder outputs are sent to 
Digital Out - Slot 3B - RS422

Hardware Pin assignment

Quad Generic Machine model (GM)

A total of four Induction Machines (IM) are available and configured using Generic Machine block in the eFPGAsim library.

Schematic Editor Workflow - Generic Machine block

SPS Workflow - Generic Machine block

SPS WORKFLOW SPECIFIC

Communication port configuration for the Quad Generic Machine (GM) block

      

Quad Generic Machine

Machine Label

IM 1

IM 2

IM 3

IM 4

Data In Port Number

29

Load In Port Number

20

Data Out Port Number

11

Connectivity (Input)

The signals received could be used as external carrier for machine resolver module. 
Analog In - Slot 2A - Ch00-01

Encoder Output

Encoder outputs are sent to 
Digital Out - Slot 1B



Encoder 1

Encoder 2

A

Ch00

Ch04

B

Ch01

Ch05

Z

Ch02

Ch06

Hardware Pin assignment

Thermal Losses module (TL)

SPS WORKFLOW SPECIFIC

There is one Thermal Losses tab in the eHS CPU block allowing to configure all four thermal models.

SPS Workflow - Thermal Losses (TL) block

Communication port configuration for the Thermal Losses (TL) block


Thermal Losses

Data In Port Number

30

Load In Port Number

22

Data Out Port Number

13

Power calculation module

SPS WORKFLOW SPECIFIC SCHEMATIC EDITOR WORKFLOW WITH SFUNCTION

RMS and power calculation for all circuit measurements is configured using the “Power Measurement Controller” block in the CPU model.

For more documentation on the block see : https://opal-rt.atlassian.net/wiki/spaces/PFPET/pages/65835684/CPU+Power+Measurement+Configuration+-+efs+Monitoring+cpuPowerBlock

Communication port configuration for the Power calculation block


RMS

Load In Port Number

26

Data Out Port Number

14

Analog Output Mapping and Rescaling module (AOMR)

AUTOMATIC AND NOT VISIBLE IN SCHEMATIC EDITOR WORKFLOW

There is one AOMR block allowing to configure all 32 analog outputs.

AOMR Master Subsystem (SM) block

Communication port configuration for the Analog Output Mapping and Rescaling (AOMR) block


AOMR - Slot 2B

Version

V2

Data In Port Number

19

Load In Port Number

12

AOMR Output

Lane Index

Signal Source

Details

0

eHS Outputs

eHS Y01-64

1

PMSM VDQ 1/2 AnalogOut

Dual PMSM VDQ Model

2

Quad Generic Machine AnalogOut

Quad Generic Machine Model

3

Data Stream from SFP #01


Analog Input Differential Rescaling module (AIR)

AUTOMATIC AND NOT VISIBLE IN SCHEMATIC EDITOR WORKFLOW

AIR block configures analog inputs for eHS.

AIR block

Communication port configuration for the Analog Input Differential Rescaling (AIR) block


AIR - Slot 2A

Channels

Ch00-15

Load In Port Number

17

Connector Pin Assignment

Please refer to your hardware documentation

Hardware Pin assignment

SFP Mapping and Communication Block

A total of 32 inputs and 32 outputs are available and configured using the SFP mapping and communication block.

Schematic Editor Workflow - SFP Mapping and Communication block


Communication port configuration for the SFP mapping and communication block


SFP - Channel 0

Data In Port Number

33

Load In Port Number

24

Analog In module (AI)

AI block reads signals from analog input channels on the simulator. 

SPS Workflow - AI block



Schematic Editor Workflow - OPAL-Board/AI

RT-LAB

HYPERSIM


Communication port configuration for the Analog Input (AI) block


Slot 2A 

Channels

Ch00-07

Ch08-15

Data Out Port Number

7

8

Connector Pin Assignment

Please refer to your hardware documentation

Hardware Pin assignment


Analog Out module (AO)

AO block configures analog output channels on the simulator. 

SPS Workflow - AO block


Schematic Editor Workflow - OPAL-Board/AO

RT-LAB

HYPERSIM


Communication port configuration for the Analog Output (AO) block


Slot 2B

Channels

Ch00-07

Ch08-15

Ch16-23

Ch24-31

Data In Port Number

19

20

21

22

Connector Pin Assignment

Please refer to your hardware documentation

Hardware Pin assignment


Digital In module (DI)

DI block reads signals from digital input channels on the simulator. It could be static, TSDI or PWMIn.

SPS Workflow - DI block

Schematic Editor Workflow - OPAL-Board/DI

RT-LAB

HYPERSIM


Communication port configuration for the Digital Input (DI) block


Slot 1A 

Channels

Ch00-07

Ch08-15

Ch16-23

Ch24-31

Data Out Port Number

3

4

5

6

Connector Pin Assignment

Please refer to your hardware documentation

Hardware Pin assignment

Digital Out module (DO)

DO block configures digital output channels on the simulator. It could be static, TSDO or PWMOut.

SPS Workflow - DO block

Schematic Editor Workflow - OPAL-Board/DO

RT-LAB

HYPERSIM


Communication port configuration for the Digital Output (DO) block


Slot 1A 

Channels

Ch00-07

Ch08-15

Ch16-23

Ch24-31

Data In Port Number

11

12

13

14

Load In Port Number

4

5

6

7

Connector Pin Assignment

Please refer to your hardware documentation

Hardware Pin assignment


Encoder Input module (ENC IN)

Encoder Input block reads signals from specific input channels on the simulator.

SPS Workflow - Encoder Input block

Schematic Editor Workflow - OPAL-Board/ENC In

RT-LAB

HYPERSIM


Communication port configuration for the Encoder Intput (ENC IN) block


Slot 3A - RS422 

Nb of Encoder Signals

2

Load In Port Number

11

Data Out Port Number

10

Connector Pin Assignment

Please refer to your hardware documentation

Hardware Pin assignment


Encoder Output module (ENC OUT)

Encoder Output block configures specific output channels on the simulator.

SPS Workflow - Encoder Output block

Schematic Editor Workflow - OPAL-Board/ENC Out

RT-LAB

HYPERSIM


Communication port configuration for the Encoder Output (ENC OUT) block


Slot 3B - RS422 

Nb of Encoder Signals

2

Data In Port Number

31

Load In Port Number

23

Connector Pin Assignment

Please refer to your hardware documentation

Hardware Pin assignment

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